Production Scenario

Reproduce the part instead of re-tooling for it

Tough functional grades for one-off replacements and legacy equipment, without waiting on a mould or a minimum tooling run.

PETGCarbon Fiber PETGASA
The Real Cost

Legacy equipment fails on parts nobody stocks any more. Tooling for a single replacement is uneconomic, so the machine sits idle while the part is sourced.

  • A machine stays down while a replacement is sourced from overseas
  • Tooling cost for one part cannot be justified against the value of the part
  • A substitute part that does not hold up fails again and costs another shutdown
Perspective Shift

What the best operators do differently

Downtime costs more than the part

The economics of a spare part are dominated by how long the machine is idle, not by the price of the material.

Toughness over stiffness for replacements

Replacement parts usually fail in service by cracking or impact, so impact resistance matters more than rigidity.

Documentation supports repeat production

Once a replacement works, the same specification has to be reproducible for the next failure.

Your Toolkit

What we put in your hands

01

Tough functional grades

Impact-resistant PETG and reinforced grades for service parts.

What you get

A material recommendation based on how the original part failed

See the exact material →
02

No tooling barrier

FDM production needs no mould, so single parts are viable.

What you get

A path to one part without tooling investment

03

Repeatable specification

Lot documentation so the next replacement matches this one.

What you get

The same grade and parameters for the next failure

See the exact material →

Recommended materials

Every project is different — here's our recommended Bill of Materials to start your project.

Core Filaments

PETG Filament 1.75mm 1kg Single Color 22 Colors

PETG Filament 1.75mm 1kg Single Color 22 Colors

Impact-resistant and moisture-tolerant for general service parts

View in PETG Filament 1.75mm 1kg Single Color 22 Colors line →
Carbon Fiber PETG Filament 1.75mm 1kg High Strength

Carbon Fiber PETG Filament 1.75mm 1kg High Strength

Higher stiffness where the replacement holds a load or alignment

View in Carbon Fiber PETG Filament 1.75mm 1kg High Strength line →
Your Path

From first spool to full production

Day 1

Send the failed part

Tell us the application, load and how the original part failed.

Start a project
Day 2 to 3

Grade recommendation

We propose the grade and parameters based on the failure mode.

Browse materials
Week 2 and beyond

Repeatable supply

Documented lots for the next replacement.

See the workflow
Your First Move

Send us the part that failed

Tell us how it failed and we will recommend the grade and parameters.

Start a project

The Challenge

Legacy equipment often requires spare parts that are no longer commercially available. Traditional injection molding for a spare part costs €5,000–50,000 in tooling and has a 12-week lead time. 3D printing produces a functional replacement for €10–200 in material cost and 5 days of production — but the material needs to be functional, not cosmetic. PETG for functional strength, or ASA for heat-resistant applications.

What You Get

  • Same-day quotation — receive material recommendation and price within 4 hours of submitting your part drawing
  • ±0.1mm functional tolerance — validated on the specific part geometry you submit
  • 5-day standard delivery — 3-day express available for urgent maintenance needs
  • Print parameter documentation — layer height, infill, and material lot number for your maintenance records